Company Profile

Steelcons Engineers Private Limited was established in 1999 to cater to Design, Fabrication & Supply of Tailor-Made Equipments to our Clients in.

• • Chemicals Industries
• • Petrochemical Industries
• • Pharmaceutical Industries,
• • Food / Oil Processing & Refining Industries.

SEPL is a sister concern to Quality Engineers Products, Thane which was established in 1982 and is still catering to its own Clientele.

SEPL also caters to Clients with Special Requirements such as fabrication of Pilot Plants, equipments for R&D / Testing etc.

SEPL also undertakes fabrication of Off-shore & Industrial Structures as required by Clients. We also undertake work on Labour Basis to suit Client’s requirements & feasibility.

Our Key Strength is the flexibility that we offer to our Clients;

• • Providing the Best Price (without Sacrificing Quality)
• • Timely Execution of Work (without Shortcuts & Manipulations)
• • Good Workmanship
• • Being Transparent at all stages & maintaining Customer Satisfaction

Registered By :-

Certificate :-

 THE BOARD:-

 Managing Director – Mrs. Leela Koshy

She is a mother, a homemaker and also the Managing Director of SEPL. With a God gifted control over finances, she has been successfully managing all accounts in SEPL and is also a business partner in Quality Engineering Products.

  Director – Mr. K. A. Koshy

At the age of 19 he began his career in fabrication by working in Vijay Tanks & Vessels. Progressing graciously he established Quality Engineering Products in 1982 and started Steelcons Engineers Pvt. Ltd. in 1999. With a rigorous and extremely hardworking attitude, he has developed a strong name in his field of work.

 Design & Planning – Mr. Belson Koshy

Mr. K.A. Koshy’s son, he joined SEPL in 2004. From being a Trainee to managing Design & Planning, he still feels he is a thousand miles away from his father’s experience, wisdom and understanding.

 OUR TEAM

Our office team is made up of all the members in the following key departments

• 1. Accounts, HR & Client Relations
• 2. Engineering & Planning
• 3. Production
• 4. Quality Control
• 5. Stores
• 6. Other Essential (Office Boys/Girls, Cleaners, Security etc.)

Our Shop Floor team members are categorized as

• 1. Floor Supervisor
• 2. Fitters
• 3. Welders
• 4. Grinder men
• 5. Machine Operators (Turners, Drill & Boring, Press etc.)
• 6. Helpers
• 7. Electrician

The collective effort of each member helps SEPL to perform flawlessly.

 Clients

Our Clientele includes some of the leading names in today’s Industry.

 Some of our clients are:-

 Storage Facilities

Raw Materials & Bought-out items are ordered & purchased according to the requirement of the job. The excess material is maintained as stock in our shop plate yard with co-relating Identification markings and Mill / Test Certificates. Pipes are also stored separately in our shop with co-relating Identification markings and Mill / Test Certificates.

Bought-out items such as Flanges, Fittings, Fasteners etc. are purchased according to the requirement of each equipment that is manufactured at our Works. Smaller items and few standard items are maintained as stock in our Store Room and a Stock Register is maintained.

Welding electrodes of different sizes and material are also maintained as stock in our Store Room. Electrodes are maintained at Re-drying temperatures (@ 350°C for 1 Hour OR @ 250°C for 2 Hours) and thereafter at Holding temperatures (@ ~ 60°C) in Stationary as well as Portable Owens.

Tools and Consumables such as Grinding & Cut-off wheels, Gloves, Goggles, Helmets etc. are stored in our stores and issued according to requirement. Minimum quantity is always maintained so that fabrication work never suffers due to unavailability of Materials.

 OUR QUALITY CONTROL

All incoming raw material (Plates, Pipes, Bars etc) undergo visual and dimensional checks by our Quality Control team. Co-relating Heat Mark Nos. on the material are verified with reference to the material test certificates before accepting it. If material is received without co-relating test certificates, samples are drawn and check tested at recognized test laboratories before accepting the material into stock. Materials that do not meet the requirements of specifications are returned to the suppliers with our rejection note.

Records of Welding Procedure Specification, (WPS) Welding Procedure Qualification (PQR) and Welders Performance Qualification (WPQ) etc. are properly documented and preserved. Similarly all Stage-wise Inspection records, NDT reports, Heat Charts, Hydrostatic Test Certificate etc. as applicable for the equipment are maintained in the respective equipment’s inspection file.

When a Third Party Inspection is involved then all of the above stages are performed in the presence of a Third Party Inspection Engineer and as per mutually agreed Quality Assurance Plan (QAP).

We are experienced in working alongside the following Third Party Inspection Agencies:-

 Our Design Facility

We have licensed version of PVElite for Design of Pressure Vessels as per ASME Sec. VIII Div.1 and Heat Exchangers as per TEMA & ASME Sec. VIII Div. 1. We can also design equipment in various codes as per Clients specification/requirement. We have designed and fabricated Vessels, Reactors, Heat Exchangers in various other international codes such as IS 2825, Ad-MerkBlatter, BS 5500 and Storage Tank as API 620, API 650, IS 803 etc. We have licensed versions of AutoCad for drafting.

We carry out design and drafting of P&I Diagram/General Layout drawing for Chemical Dosing Systems with all instrument connections, pumps, motor etc. which are used in Oil and Chemical plants for feeding chemicals. We have manufactured and supplied the same as a total system, based on our Client’s requirement.

Our Infrastructure

Factory Details:-

Total Area	2143 m2
Office Building Area	160 m2
Built Up Workshop Area	1175 m2
Power Connection	150 H.P.

Machinery Available :-

The details of machineries available at our premises are listed below :-

Plasma Cutting (upto 32mm)

Welding Rectifiers, 400 Amps	04 Nos.
Welding Inverters, 400 Amps	11 Nos.
H.F. Units for TIG Welding	08 Units
MIG Welding Set 400 Amps	01 Unit
Grinders	10 Nos.
Bench Grinder	02 Nos.
Drilling Machine:- 2 ½” Capacity - Radial 1 ½” Capacity – Radial 1” Magnetic base Pillar Drilling – 1” Capacity Hand Drilling Machine	01 No. 01 No. 02 Nos. 01 No. 02 Nos.
Lathe Machines :- 27’ Bed 12’ Bed 4’ Bed	01 No. 01 No. 01 No.
Blower	02 Nos.
Electrodes Re-Drying / Baking & Holding Ovens Stationary Portable	03 Nos. 05 Nos.
Radiography Viewer	01 No.
Cutting Set	04 Nos.
01 No.
Pug Cutting Machine	02 Nos.
Profile Cutting Machine	01 No.
Pneu. Op. Hydrostatic Testing Pump (upto 40kg/cm2)	01 No.
Pneu. Op. Hydrostatic Testing Pump (upto 160kg/cm2)	01 No.
Welding Positioners	16 Nos.
Plate Bending Machine, ¾” CAP. 2.3M Wide	01 No.
Plate Bending Machine, ½” CAP. 1.5 M Wide	01 No.
Plate Bending Machine, 40mm CAP. 3M Wide	01 No.
H.O.T. Crane 10 Ton	01 No.
E.O.T Cranes 15 Ton 10 Ton	02 Nos. 01 No.
Chain Pulley Blocks (3/5/7 Ton)	06 Nos.
Screw Jack (20 Ton)	02 Nos.
Hydraulic Jack (20 Ton)	02 Nos.
Hydraulic Press 150 Ton 600 Ton	01 No. 01 No.
Band Saw Cutting Machine – 10” Capacity	01 No.
Air Compressor – 7 kg/cm2	02 Nos.
Boring Machine – Ø80mm WMW Union Make	01 No.

Our Infrastructure doesn’t limit the capacity of our work. By employing the services of Mobile Cranes, Machine Shops, Press & Rolling Shops etc. we are capable of undertaking work beyond our In-House handling capacity.